Welded
Wire Fabric (WWF), commonly Welded Mesh, is a prefabricated reinforcement
consisting of parallel series of wires having a very high yield
(Fe-480). The wires are cold drawn or cold-rolled, welded together in
square or rectangular grids. Each wire intersection is electrically resistant –
welded continuously by an automatic welding machine.
Welded
Wire Mesh is bonded to concrete by a positive mechanical anchorage at each
intersection.
Benefits of Welded Wire Fabric:
I. Controlled
Manufacture
Weldmesh is manufactured from
hard drawn steel wire and thus has a tensile strength not less than 580 N/mm2 while the tar steel
used in traditional construction maybe as low as 250 N/mm2
II. Proper
Distribution of Steel
Weldmesh provides equal
distribution of steel reinforcement within the concrete slabs, affecting the
strength. The number of small diameter wires spread across the cross section
help in arranging the concrete slabs according to the specification.
III. Better
Anchorage/Bond
Since the HYSD bars are
tied with barbed wire at the intersection, they tend to be loose and shifty
whereas a weldmesh sheet is strong in its intersection and rarely falls
apart.
IV. Better
Crack Resistance
o Research
into crack width and the width prediction formulae adopted by the building cost
show the maximum widths are propotional to the distance from the surface to the
closest reinforcement i.e. to bar spacing and concrete cover and the inter
reinforcement spacing.
o Weldmesh
is much superior in restricting the crack width to acceptable limits in
concrete slabs because of smaller diameter of wire used, closer and with uniform
spacing.
o Thinner
wire with closer spacing is efficient in ensuring more homogenous 2-way stress
distribution throughout the concrete volume thereby controlling crack propagation
as well as the crack width.
V. Easily Handled and
Placed
Being welded automatically at
joints, little labor is required for placing and fixing. When properly
supported it remains fixated in its position during concretization.
VI. Adaptable
For Forming And Shaping
Weldmesh possesses the right
degree of ductility to allow it to be bent, shaped or fashioned readily on the
job, yet it is sufficiently rigid to maintain its shape after bending.
VII. Higher
Characteristic Strength
Use of Weldmesh with Fe-480 grade
results in savings in steel area or steel weight required to the tune of 15%
vis-à-vis HYSD bars of Fe-415 grade and to the tune of 47.92% vis-a-visplain
mild steel bars of Fe-250 grade.
![]() |
copyright: www.mmweldmesh.com |
VIII.
Better Corrosion Strength
Welded Wire Mesh, with thinner
wires at closer spacing and more concrete cover, has relatively smaller cracks
restricting the ingress of moisture and air to steel.